Job Description

Sr. Composite Manufacturing Engineer – Aerospace

Location: Covington, GA

Position Overview:

A leading aerospace company is seeking a Sr. Composite Manufacturing Engineer to develop, optimize, and implement composite manufacturing processes for advanced aerospace structures. This role involves leading composite production activities and working closely with cross-functional teams to enhance manufacturing efficiency, quality, and scalability.

Key Responsibilities:

• Lead the design, development, and optimization of composite manufacturing processes for aerospace components.
• Author detailed manufacturing work instructions for composite layup, curing, trimming, assembly, and repair.
• Collaborate with Product Design, Quality, and Production teams to ensure manufacturability, structural integrity, and compliance with industry standards.
• Identify and implement process improvements using lean manufacturing principles to enhance efficiency and reduce cycle time.
• Develop and implement cost-effective production solutions, tooling strategies, and automation for composite manufacturing.
• Conduct Process Failure Mode and Effects Analysis (PFMEA) to mitigate risks.
• Support the transition from prototype to high-volume production, ensuring scalability and repeatability.
• Oversee First Article Inspections (FAIs) , composite testing, and root cause analysis for composite-related issues.
• Work with supply chain and procurement teams to source advanced composite materials and equipment.
• Ensure compliance with quality and safety standards, including Foreign Object Debris (FOD) prevention and environmental regulations.
• Develop documentation such as process control plans, technical manuals, and training materials for production staff.

Qualifications:

• Bachelor's degree in Manufacturing, Mechanical, Aerospace Engineering, or a related field.
• 10+ years of experience in composite manufacturing within the aerospace industry, particularly in large aircraft programs (e.g., Boeing 787, Airbus A350).
• Expertise in composite layup, curing, trimming, bonding, and assembly processes.
• Hands-on experience with carbon fiber, fiberglass, and resin systems .
• Strong background in lean manufacturing, design for manufacturability (DFM), and continuous improvement methodologies .
• Familiarity with FAA regulations, AS9100 certification, and aerospace composite standards .
• Experience with Root Cause and Corrective Action (RCCA) methodologies.
• Strong communication, leadership, and organizational skills.

Bonus Qualifications:

• Experience with Siemens NX/Teamcenter or similar CAD and PLM systems .
• Knowledge of composite repair and rework processes.
• Experience with automation in composite manufacturing , including robotic layup and automated trimming systems.
• Understanding of Statistical Process Control (SPC) and Geometric Dimensioning & Tolerancing (GD&T) .
• Experience working under FAA Part 21 regulations or an FAA Production Certificate .
• Prior experience transitioning from low-rate to full-scale aerospace manufacturing .
• Willingness to work alternative shifts or travel as needed.

This is an exciting opportunity for an experienced composite manufacturing engineer to play a key role in aerospace innovation.

TRC Talent Solutions is proud to be an Equal Opportunity Employer (EOE). All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, national origin, protected veteran status, disability status, sexual orientation, gender identity or expression, marital status, genetic information, or any other characteristic protected by law.

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